The ZT-027 CNC EDM honeycomb grinding machine, developed by the Suzhou Electric Machine Tool Research Institute (Suzhou Electric Processing), has been successfully delivered. This advanced machine is specifically designed for the precision CNC EDM grinding of the inner ring of a rectifier, as part of the National 863 Program. It represents a major breakthrough in domestic electrical processing technology, setting new benchmarks in terms of tonnage capacity, number of CNC axes, and the complexity of the workpieces it can handle.
The inner ring honeycomb structure presents a highly challenging machining task due to its intricate geometry. Traditional methods have struggled to achieve the required precision and efficiency. After years of dedicated research and development, Suzhou Electric Machining has overcome these challenges, making this machine a game-changer in the industry. The ZT-027 features a seven-axis CNC system, which not only allows for precise electrode loss measurement and real-time compensation but also includes an on-machine measurement system. This system enables accurate in-process measurement of the workpiece dimensions and machining accuracy, ensuring high-quality results with minimal post-processing.
This achievement marks a significant step forward in China's capability to produce high-precision, complex components using advanced EDM technology. The ZT-027 is expected to play a crucial role in enhancing the performance and reliability of critical industrial equipment, particularly in sectors such as aerospace, energy, and high-tech manufacturing.
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